Incoloy 800, 800H, 800HT, and 825 are nickel-iron-chromium alloys.
To begin with, they are specifically designed to provide excellent resistance to oxidation, carburization, and corrosion in high-temperature and chemically aggressive environments.
Furthermore, these alloys offer superior strength, structural stability, and resistance to stress corrosion cracking — particularly in acidic and chloride-containing media.
Why do engineers and procurement specialists choose Incoloy for critical high-temperature applications?First and foremost, these grades maintain their mechanical properties over prolonged exposure to heat, ensuring long-term service reliability.
In addition, each grade offers specific advantages — 800H and 800HT provide enhanced creep and rupture strength at elevated temperatures, while 825 delivers superior resistance to reducing and oxidizing acids.
Moreover, their excellent resistance to corrosion and thermal fatigue makes them ideal for demanding operating conditions.
Consequently, Incoloy 800 / 800H / 800HT / 825 are commonly used in petrochemical processing, heat exchangers, and power generation systems.
Furthermore, they are also trusted in chemical reactors, furnace components, and offshore applications.
Equally important, their combination of high temperature strength, corrosion resistance, and structural stability makes them the preferred choice for applications where performance under extreme conditions is non-negotiable.
Need premium Incoloy round bars for your high-temperature application?Contact our technical team today — we’ll help you select the right grade (800, 800H, 800HT, or 825) and specifications for your requirements, and provide a competitive quote tailored to your needs.
Other Types of Incoloy Alloy 800 / 800H / 800HT / 825 Bars
CHEMICAL COMPOSITION OF INCOLOY 800/800H/800HT/825 ROUND BAR
Grade
C
Mn
Si
S
Cu
Fe
Ni
Cr
Al
Ti
800
0.10 max
1.50 max
1.00 max
0.015 max
0.75 max
39.5 min
30–35
19–23
0.15–0.60
0.15–0.60
800H
0.05–0.10
1.50 max
1.00 max
0.015 max
0.75 max
39.5 min
30–35
19–23
0.15–0.60
0.15–0.60
800HT
0.06–0.10
1.50 max
1.00 max
0.015 max
0.75 max
39.5 min
30–35
19–23
0.15–0.60
0.15–0.60
825
0.05 max
1.00 max
0.50 max
0.03 max
1.5–3.0
22.0 min
38–46
19.5–23.5
0.20 max
0.6–1.2
MECHANICAL PROPERTIES OF INCOLOY ROUND BAR
Grade
Density (g/cm³)
Melting Point (°C)
Tensile Strength
Yield Strength
Elongation
800 / 800H / 800HT
7.94
1385 (2525°F)
520 MPa
205 MPa
30%
825
8.14
1400 (2550°F)
550 MPa
220 MPa
30%
💡 Practical Difference in Use
Use Incoloy 800 / 800H / 800HT / 825 Round Bars when: excellent resistance to high-temperature oxidation, carburization, and corrosion is required along with good mechanical strength. Incoloy alloys are nickel-iron-chromium based materials designed for long-term service in elevated temperature and corrosive environments.
→ Example: heat exchangers, furnace components, petrochemical processing equipment, power plants, and pollution control systems.
Bright Finished / Machined Incoloy Round Bars when: close dimensional tolerances, smooth surface finish, and precision fabrication are necessary. Bright drawn or machined Incoloy bars enhance machinability and ensure uniform performance.
→ Example: precision shafts, fasteners, valve components, threaded rods, and CNC-machined industrial parts.
Power Generation: Boilers, superheaters, furnace parts.
Chemical Processing: Tanks, valves, structural components.
When to Choose Incoloy 800 / 800H / 800HT / 825 Round Bars?
The selection depends on operating temperature, corrosion exposure, fabrication needs, and service life expectations.
Choose Incoloy Round Bars when:
High-temperature oxidation resistance is required
Good strength at elevated temperatures is essential
Resistance to carburization and chemical attack is needed
Components operate in aggressive environments
Long-term thermal stability is critical
Used in petrochemical and power industries
Bright / Machined Incoloy Round Bars are preferred when:
High dimensional accuracy is required
Smooth surface finish is essential
Precision machining or threading is involved
Consistent mechanical properties are needed
Used in valves, fasteners, and fittings
Applied in critical industrial assemblies
Industries That Use Incoloy 800 / 800H / 800HT / 825 Round Bars
Incoloy alloys are preferred for applications requiring heat resistance, corrosion protection, and operational reliability.
Petrochemical Industry
Used in high-temperature chemical processing units.
Uses
Heat exchangers, reactors, piping.
Why Incoloy?
Excellent resistance to oxidation and chemical corrosion.
Power Generation
Used in continuous high-temperature operations.
Uses
Boilers, superheaters, furnace components.
Why Incoloy?
Superior thermal stability and strength.
Chemical Processing
Used in corrosive chemical environments.
Uses
Valves, tanks, structural components.
Why Incoloy?
Reliable corrosion resistance and long service life.
Request a Quote
Looking for high-quality Incoloy 800 / 800H / 800HT / 825 Round Bars & Rods? Fully compliant with ASTM B408 / ASME SB408 and ASTM B425 / ASME SB425. Get in touch with us today.