C45 Steel
- Medium carbon steel
- Carbon content: 0.42-0.50%
- Tensile strength: 700-850 MPa
- Yield strength: 500 MPa min
- Good machinability
- Commonly used for shafts, gears, bolts
- Hardness: 170-210 HB
- Good wear resistance
TISCRAL
- High-strength abrasion resistant steel
- Carbon content: ≤0.23%
- Brinell hardness: 200 BHN min
- Excellent impact toughness
- Impact tested at -52°C
- Available in thickness up to 130mm
- Hot-rolled manufacturing process
- Used in mining, construction equipment
SAILHARD
- High hardness steel plate
- Carbon content: ≤0.23%
- Brinell hardness: 200 BHN average
- Silicon content: 0.5%
- Phosphorus & Sulfur: ≤0.05%
- Various supply conditions available
- Vacuum degassing option
- Ideal for heavy wear applications
The materials we supply undergo a comprehensive range of quality assurance procedures, including eddy current testing, hydrostatic testing, ultrasonic examination, and other essential NDT methods, along with detailed chemical and mechanical property evaluations. Each product is thoroughly inspected at multiple stages of manufacturing to ensure it is free from defects and suitable for demanding industrial applications. Our rigorous testing standards guarantee consistent quality and reliability. In addition, all products are manufactured in accordance with relevant industry norms and specifications, making them fully compliant and widely accepted in both domestic and international markets.
TISCRAL SAILHARD PLATE SPECIFICATIONS
| Width | 1000mm, 1500mm, 2000mm, 2500mm, cut widths provided |
|---|---|
| Thickness | 2mm, 2.5mm, 3mm, 4mm, 5mm, 6mm, 8mm, 10mm, 12mm, 15mm, 18mm, 25mm-32mm, 32mm-45mm, 45mm-51mm, 51mm-80mm, 80mm-130mm |
| Length | 2000mm, 2500mm, 3000mm, 4000mm, 4500mm, 5000mm, 6000mm, Cut lengths provided |
| Supply Condition | As Rolled, Normalized Rolling, Furnace Normalizing, Vacuum Degassing, Simulated Post-Weld Heat Treatment or as per customer requirement |
| Impact Tested | -52° C |
| Process of Manufacturing | Hot-Rolled (HR) |
CHEMICAL COMPOSITION OF TISCRAL SAILHARD PLATES
| C % Max | P % Max | S % Max | Si % |
|---|---|---|---|
| 0.23 | 0.05 | 0.05 | 0.5 |
MECHANICAL PROPERTIES OF TISCRAL SAILHARD PLATES
| Mechanical Properties | HARDNESS-200 BHN (Min) |
|---|---|
| CE+ HARDNESS-200 BHN (Avg).SAIL HARD TISCRAL 200 bhn steel plate. | HARDNESS-200 BHN (Min) |
💡 Practical Difference in Use
Use C45 when: good machinability and medium strength are required for general engineering applications.
→ Example: shafts, gears, bolts, and general mechanical components.
Use TISCRAL when: high abrasion resistance and impact toughness in demanding environments are needed.
→ Example: mining equipment, construction machinery, material handling systems.
Use SAILHARD when: maximum hardness and wear resistance are required with maintained structural integrity. → Example: heavy-duty wear plates, crusher components, bucket liners, and industrial flooring.
Applications of C45, TISCRAL & SAILHARD Plates
These steel plates serve different purposes based on their mechanical properties, hardness, and wear resistance characteristics.
- General Engineering Applications: C45 is ideal for components requiring good machinability and medium strength with reliable performance.
- Heavy Wear Environments: TISCRAL and SAILHARD excel in applications where abrasion resistance and durability are critical.
- Structural Components: All three materials can be used in structural applications, with selection based on specific strength and hardness requirements.
When to Choose C45 vs. TISCRAL vs. SAILHARD?
This decision depends on your specific application requirements for strength, hardness, wear resistance, and cost considerations.
Choose C45 when:
- Good machinability is required for complex components
- Medium strength (500-700 MPa) is sufficient
- Cost-effectiveness is important for general applications
- Heat treatment flexibility is needed
- Applications include gears, shafts, and general machinery
Choose TISCRAL when:
- High abrasion resistance is required
- Excellent impact toughness at low temperatures (-52°C)
- Applications involve heavy wear and impact loads
- Mining, construction, or material handling applications
- 200 BHN minimum hardness is required
Choose SAILHARD when:
- Maximum hardness and wear resistance are critical
- 200 BHN average hardness is required
- Applications involve severe abrasive conditions
- Heavy-duty wear plates and liners are needed
- Superior surface durability is paramount
Industries That Use C45, TISCRAL & SAILHARD Plates
These steel plates serve critical roles across various industries where specific mechanical properties and wear resistance are required.
This industry primarily uses C45 for various mechanical components and machinery parts.
Uses
Gears, shafts, bolts, connecting rods, and general machine components requiring good machinability.
Why C45?
Excellent machinability, good strength-to-cost ratio, and versatility in heat treatment options.
Heavy reliance on TISCRAL and SAILHARD for equipment subjected to extreme wear.
Uses
Bucket liners, crusher components, screening plates, chute liners, and conveyor system parts.
Why TISCRAL/SAILHARD?
Superior abrasion resistance, impact toughness, and extended service life in harsh mining conditions.
Uses all three materials based on specific component requirements.
Uses
Excavator teeth, bulldozer blades, crane components, and structural elements in heavy machinery.
Material Selection
C45 for mechanical parts, TISCRAL/SAILHARD for wear surfaces and high-stress components.
Primarily uses TISCRAL and SAILHARD for equipment handling abrasive materials.
Uses
Conveyor liners, hopper plates, skip liners, and various handling equipment components.
Why TISCRAL/SAILHARD?
Excellent resistance to abrasive wear from bulk materials like ores, aggregates, and minerals.
Uses C45 for general components and TISCRAL for wear parts.
Uses
Plow shares, cultivator teeth, harrow discs, and various machinery components.
Material Selection
C45 for structural parts, TISCRAL for ground-engaging components subject to soil abrasion.
Primarily uses C45 for various mechanical components.
Uses
Axle components, transmission parts, engine components, and various automotive fittings.
Why C45?
Good strength, reliable performance, and excellent machinability for precision components.
Uses all three materials based on specific application requirements.
Uses
Coal handling equipment, turbine components, structural supports, and maintenance platforms.
Material Selection
C45 for general components, TISCRAL/SAILHARD for abrasive service in coal and ash handling.
Primarily uses C45 with occasional use of TISCRAL for specific wear applications.
Uses
Bridge components, building structures, industrial flooring, and heavy-duty platforms.
Why C45?
Good weldability, reliable mechanical properties, and cost-effectiveness for structural applications.
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